Gas Cylinder Management for Shanghai Shenzhong

Background
 
Shanghai Shenzhong Industrial Gas focuses on the production of industrial gas products, related equipment and technical services. The company produces various industrial gases in steel cylinder packaging. Gas cylinders as explosive chemicals are flammable, which are related to the safety of life and property. In order to further standardize the management of gas cylinders, improve the management efficiency and quality of gas cylinders, Shanghai Shenzhong adopted more effective methods to strengthen the management of gas cylinders and ensure the safety of gas cylinders.
 

Challenges
 
1. It needs many efforts in identifying cylinders which increases the time of operation and lost productivity.
2. It is difficult to determine which cylinders are due for scheduled maintenance and testing, which lead to safety risks.
3. It causes underutilization of cylinders due to the inefficient and inaccurate tracking methods in use today.
4. The present system doesn’t enable a fool-proof check for preventing the wrong gas to be filled in the cylinder, which is a major safety issue.
5. The accounting procedure is time- consuming since workers have to upload the record of each customer manually after deliveries. This may also result in errors that are difficult to track.
 

Solution
 
Shanghai Shenzhong combined with its actual application needs to use Chainway C72 UHF handheld computer for the information management of gas cylinders. Each gas cylinder is equipped with a globally unique identifiable electronic tag as its ID. The worker can read the electronic tag of the gas cylinder with C72 UHF handheld terminal to obtain information or enter information such as inspection records, which realizes the real –time data collection and recording during the processes such as receiving, verification, refilling and delivery. And the device can provide alarm prompts for abnormal and bad gas cylinders.
 

Effects
 
1. It automates the updates on the cylinder details like shipment, cylinder return into the system which eliminates any possible error.
2. Regular maintenance of cylinders improves efficiency and avoids unplanned maintenance which increases revenues by reducing the turnaround time.
3. It simplifies the process of delivery process by saving time, reducing errors and enhances the customer satisfaction.
4. It contributes to decrease in lost cylinders or cylinders credited to the wrong account, and enables greater efficiency in inventory used and ordered.
 

PDA configuration
 
P/N: C72
Function: 2D + UHF
 
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